Automated unit for automatic loading of light oil products into rail tank cars with vapor recovery for JSC RNPC

  • Realization period
    2019-2021
  • Process
    Automated loading of light oil products into rail tank cars
  • Manufacturer
    Lippold Gmbh, Vollert, Kappa Gi
  • Designer
    JSC Samaraneftekhimproekt
  • Area of activity
    Oil and Gas Department

Description

Automated clock loading unit (ATU) - is a complex of complex, high-tech equipment that performs a set of sequential actions for automatic, hermetic loading of light petroleum products (gasoline and solvents) into rail tank cars.

The AUTN consists of the following main units:

  • Lippold Gmbh loading pipes and telescopic devices
  • Hydraulic stations for longitudinal and lateral movement of Lippold Gmbh loading devices
  • Shunting devices for wagon feeding with automatic tank number reading system ollert Vnlagenbau gmbh
  • Vapor recovery unit (for utilization of vapors generated during loading of petroleum products) manufactured by Kappa GI
  • Commercial product metering system based on six Endress+Hauser mass meters
  • Complete control system based on Siemens
  • Tank equipment

Technical characteristics

  • Tank type – 4-axle railroad tank cars
  • Filling process – hermetic with vapor removal from rail tank cars to the FPS
  • Number of simultaneously filled railroad tank cars – 2 pcs
  • Capacity of loading pipe – max. 400 m3/hour
  • Number of filling devices – 4 pcs. (2 pcs. on one cart for each side)

Scope of work performed

  • Development of a basic project in accordance with Russian regulatory standards
  • Manufacturing, assembly and certification of autn
  • ShMR, PNR and commissioning